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How chicken manure technology helps make the world a better place
Have you ever wondered what to do with chicken manure? This product of bird activity can cause significant harm to the environment if not handled properly.
However, thanks to new technology for recycling chicken manure, we can obtain valuable resources that can help make the world a better place. When we process one ton of chicken manure, we get 60 cubic meters of biogas, which contains at least 70% methane, 1.26 tons of liquid concentrated biohumus and 0.54 tons of solid biohumus.
Thus, we can use these resources to produce energy, fertilizer and other valuable products. This not only helps to reduce waste and the negative impact on the environment, but also contributes to the sustainable development of our planet.
Our technology is already being used in many countries around the world and has been shown to be effective. In addition, we are working to improve it to produce even more valuable resources and reduce the burden on the environment.
Join our mission and help us make the world a better place, starting with recycling chicken manure.
In addition, we are ready to offer you assistance in organizing chicken manure recycling on your farm or elsewhere. We can educate you on our methods and techniques so you can gain valuable resources and reduce your environmental footprint.
Contact us to learn more about our technology and partnership opportunities. Together we can make the world a better place!
Brief description of the technology
Chicken manure enters the receiving tank and then into the homogenizer, where the mass is homogenized and the substrate is normalized in terms of pH and moisture. The homogenizer is located either directly next to the receiving tank or above the hydrolysis. The volume of one homogenizer is 60 M3. This installation provides for the installation of 2 homogenizers. Homogenization is carried out by screw pumps, agitators. Volume homogenizers designed on the volume of incoming raw materials with a 2-day supply, which makes the installation independent of the frequency of incoming raw materials.
Homogenizers
Homogenization is performed by screw pumps, agitators. The volume of homogenizers is calculated on the volume of incoming raw materials, taking into account the 2-day supply, which makes the operation of the installation independent of the frequency of incoming raw materials.
Homogenization is performed by screw pumps, agitators. The volume of homogenizers is calculated on the volume of incoming raw materials, taking into account the 2-day supply, which makes the operation of the installation independent of the frequency of incoming raw materials.
Fermenter and hydrolyzer new design
In this plant, the hydrolysis and fermenter are mounted vertically. Inside each reactor are immobilizers, various sensors and a heating system. All reactors are hermetically sealed. The gas is collected in fiberglass gas holders, (shown in yellow), which are directly installed on the reactors. There is no pressure in the gas holders. Operation of the plant is carried out in continuous mode. Substrate feed is automatic from homogenizer to hydrolysis from hydrolysis to methantank - from methantank to separation, where the over-fermented substrate (effluent) is separated into solid (sludge) and liquid (sludge) components, after which the effluent is partly returned to process, partly to realization and sludge to packaging.
In this plant, the hydrolysis and fermenter are mounted vertically. Inside each reactor are immobilizers, various sensors and a heating system. All reactors are hermetically sealed. The gas is collected in fiberglass gas holders, (shown in yellow), which are directly installed on the reactors. There is no pressure in the gas holders. Operation of the plant is carried out in continuous mode. Substrate feed is automatic from homogenizer to hydrolysis from hydrolysis to methantank - from methantank to separation, where the over-fermented substrate (effluent) is separated into solid (sludge) and liquid (sludge) components, after which the effluent is partly returned to process, partly to realization and sludge to packaging.
Separation
The over-fermented effluent flows from the fermenters directly to the separator. The separator separates into sludge (70% moisture content) and effluent (98-99% moisture content) with dissolved organic compounds.
The over-fermented effluent flows from the fermenters directly to the separator. The separator separates into sludge (70% moisture content) and effluent (98-99% moisture content) with dissolved organic compounds.
It is also possible to use other separators, but it is the design that gives the best results.
It is also possible to use other separators, but it is the design that gives the best results.
Gas system
Medium-pressure gas holder - provides storage and stabilized gas pressure for supplying to actuators. It consists of an inner shell (for biogas) and an outer shell for air. As the volume of biogas in the inner cylinder decreases (increases), air is released or pumped to the outer cylinder. Made of special fabric for biogas. Stabilization of gas pressure is provided in this way. It is installed on a special foundation separately from the biogas plant.
Medium-pressure gas holder - provides storage and stabilized gas pressure for supplying to actuators. It consists of an inner shell (for biogas) and an outer shell for air. As the volume of biogas in the inner cylinder decreases (increases), air is released or pumped to the outer cylinder. Made of special fabric for biogas. Stabilization of gas pressure is provided in this way. It is installed on a special foundation separately from the biogas plant.
Automation and power supply system
Automation system provides automatic control of all actuators, thereby creating the possibility of running all processes of anaerobic fermentation without direct participation of the dispatcher. The whole automation system is assembled in separate metal panels. Each type of technological devices has its own specific automatic control panel. Signals from all panels are brought together in a single control panel with output to a computer for visualization. So the complete system of automatic control consists of shields according to the number of technological units (receiving tank, preliminarily fermentation reactor, hydrolysis reactor, mesophilic fermenter, thermophilic fermenter and control switchboard).
Automation system provides automatic control of all actuators, thereby creating the possibility of running all processes of anaerobic fermentation without direct participation of the dispatcher. The whole automation system is assembled in separate metal panels. Each type of technological devices has its own specific automatic control panel. Signals from all panels are brought together in a single control panel with output to a computer for visualization. So the complete system of automatic control consists of shields according to the number of technological units (receiving tank, preliminarily fermentation reactor, hydrolysis reactor, mesophilic fermenter, thermophilic fermenter and control switchboard).
Power supply system is designed on the same principle. Power supply voltage to the actuators of each technological device is supplied from its own switchboard. The whole power supply system consists of switchboards according to the number of technological units and the general switchboard.
Power supply system is designed on the same principle. Power supply voltage to the actuators of each technological device is supplied from its own switchboard. The whole power supply system consists of switchboards according to the number of technological units and the general switchboard.
Dome system
All systems are inside a light frame dome covered with polycarbonate and PVC material, which, on the one hand, protects from atmospheric impact, on the other hand, provides a relatively stable temperature inside the dome, which is important for the technological processes. Depending on the capacity of the complex, the type of raw materials and the tasks to be performed, the domes are of a type and size. For this unit, the following dome design was designed.
All systems are inside a light frame dome covered with polycarbonate and PVC material, which, on the one hand, protects from atmospheric impact, on the other hand, provides a relatively stable temperature inside the dome, which is important for the technological processes. Depending on the capacity of the complex, the type of raw materials and the tasks to be performed, the domes are of a type and size. For this unit, the following dome design was designed.
The dome frame is black metal, powder coating. Wall and roof filling - polycarbonate of calculated thickness. On the polycarbonate - PVC matting of white and blue colors. Foundations - pile foundations on screw piles (geoshrubs). The figures below show examples of dome structures of installations for different volume of processed raw materials.
The dome frame is black metal, powder coating. Wall and roof filling - polycarbonate of calculated thickness. On the polycarbonate - PVC matting of white and blue colors. Foundations - pile foundations on screw piles (geoshrubs). The figures below show examples of dome structures of installations for different volume of processed raw materials.
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